Plastic Crusher with Special Structure Design
Crushers with special structure design allow to add water in crushing process for the first step of friction washing;the water helps to reduce temperature inside the chamber of crusher and blade wearing,and most importantly,to reduce the amount of fine powder loss.
Reasonable process configuration can effectively ensure the removal of impurities and the continuity of the process,and at the same time,create the better condition for subsequent hot flotation.
Based on 20 years of experience in PET bottle recycling and crusher manufactur, we advance in the direction of low failure rate through mechanical structure design, material selection and manufacturing process technology.
Angle of cutting beyween rotary blade and fixed blade increases the efficiency of crushing and assure the moving direction of materials in the crushing room,reduce the friction and mechanical impact of the materials to the crusher chamber.
The strength of the shaft in the process of material choosing and heat treatment with special designed ,so that the shaft will not break. Crushing blade ,using special processing equipment to weld high wear-resistance steel and carbon steel, extends the service life of blade and decrease production cost while keeping the stability of productive quality. The design of blade adjustment frame to make it easier for exchanging blades.
Standard Process Flowchart for Your Reference (Process as per layout based on customer's factory and rPET flakes applications demand)
De-baling------Metal Separation------ Label Scrapping------- Label Separation-------- Presorting------Bottle Pre-washing ------Automatic Sorting/Manual Sorting -----Wet Grinding-------Drying-------Hot Flotation-------Friction-------Continuous Rinsing-----Drying--------Dust Removal------Packing
Crushing unit grind PET bottles into flakes by relative mechanical motion of blades. BoReTech grinder adopts the wet crushing which achieves the washing effect through water added; on one hand, it can reduce the temperature due to generated friction and reduce the abrasion of the blades too; and moreover, it reduces the loss of the powder. BoReTech also provide sound-proof solution to protect operation labor from noise damage.
Normally we suggest you paint our standard color , but we can supply customization paint service by paid.
Warranty:1 year for machinery,6 months for electrical.
For mechanical parts, our guarantee duration is 12 months. If the part is broken within this period, we will send the spare parts immediately to the client for repairing.
Normally, we send our engineer(s) to supervise the installation and commissioning. The buyer need to prepare the operation staff to implement it. BORETECH is able to send mechanical engineer, electrical engineer and operation engineer. The operation engineer is to help the buyer's labors to know how to operate the washing line and get the best efficiency.
BoReTech is one of the major supplier of PET bottle recycling system in Asia . We uses the around 30 years of fiber making and bottle recycling experiences to manufacture PET Bottle recycling machine and configure Pelletizing line, Polyester Staple Fiber line, POY line and Bottle to Bottle Line. At present, we have supplied about 170 sets plant for more than 30 countries. Our customers in the US, Japan, EU manufacture food grade rPET resin for such well-known brand owner's such as Coca Cola, Niagara Bottling, Nestle, etc.
Boretech can help our customers to make right configuration of the machinery, and find the right position in the industries. The most important