Bale Breaker Machine
Bale breaker is applied to PET bottle recycling industry to break up PET bottle bales. Cutting the wires of the PET bottle bale manually in the first step. Then PET bottle bales will be transported to bale breaker shafts via belt conveyor or chain conveyor. PET bottle bales become loose bottles under the function of powerful rolling paddles.
BoReTech develops two types (Horizontal Vertical De-baler) of bale breakers on the basis of PET bottle baler dimension and materials conditions which capacity reachs up to 10000 kg/h. Bale breaker shaft adopts carbon steel and paddles adopts alloy steel which is demountable.
BoReTech Bale Breaker has two designs, one has two shafts, the other one has four shafts. Moving speed of belt conveyor and chain conveyor is adjustable, which can avoid clogging. Bale breaker has the features of simple operation process,low power consumption and less manpower.
| Parameters |
| Unit&Model |
Capacity |
Power |
Dimensions |
| (kg/h) |
(kW) |
(mm) |
| JBJ1300 |
1500/3000 |
11×2 |
1690×800×3864 |
| WJB1400 |
3000/6000 |
15×2 |
2803×2260×3804 |
| XJB1800 |
10000 |
15+4+2.2×2 |
7248×3790×2767 |
| WJB1800 |
>6000 |
15×3 |
5495 x 2260 x 2870 |
Rrmarks: Capacity will be affected by PET baler packing density
Standard Process Flowchart for Your Reference (Process as per layout based on customer's factory and rPET flakes applications demand)
De-baling------Metal Separation------ Label Scrapping------- Label Separation-------- Presorting------Bottle Pre-washing ------Automatic Sorting/Manual Sorting -----Wet Grinding-------Drying-------Hot Flotation-------Friction-------Continuous Rinsing-----Drying--------Dust Removal------Packing
De-baling unit
De-baling unit adopts weighing-connected feeding device by high automation technology and break up bottle bales and remove mixed metal. The special knife structure can avoid any unexpected mechanical clogging.
1,pre-sale support:
Normally we suggest you paint our standard color , but we can supply customization paint service by paid.
2,after-sale service:
Warranty:1 year for machinery,6 months for electrical.
For mechanical parts, our guarantee duration is 12 months. If the part is broken within this period, we will send the spare parts immediately to the client for repairing.
3,technical support:
Normally, we send our engineer(s) to supervise the installation and commissioning. The buyer need to prepare the operation staff to implement it. BORETECH is able to send mechanical engineer, electrical engineer and operation engineer. The operation engineer is to help the buyer's labors to know how to operate the washing line and get the best efficiency.
BoReTech is one of the major supplier of PET bottle recycling system in Asia . We uses the around 30 years of fiber making and bottle recycling experiences to manufacture PET Bottle recycling machine and configure Pelletizing line, Polyester Staple Fiber line, POY line and Bottle to Bottle Line. At present, we have supplied about 170 sets plant for more than 30 countries. Our customers in the US, Japan, EU manufacture food grade rPET resin for such well-known brand owner's such as Coca Cola, Niagara Bottling, Nestle, etc.
Boretech can help our customers to make right configuration of the machinery, and find the right position in the industries. The most important value is that we can help our customers to minimize the learning cost and to avoid making any mistake during investment.
FAQ
Q:How do you assistant to install the machine on worksite?
A:
Normally, we send our engineer(s) to supervise the installation and commissioning. The buyer need to prepare the operation staff to implement it. BORETECH is able to send mechanical engineer, electrical engineer and operation engineer. The operation engineer is to help the buyer's labors to know how to operate the washing line and get the best efficiency.
Q:What do you guarantee on China local brand for bearing and gearbox?
A:
For mechanical parts, our guarantee duration is 12 months. If the part is broken within this period, we will send the spare parts immediately to the client for repairing.
Q:Can I use machine with different color?
A:
Normally we suggest you paint our standard color , but we can supply customization paint service by paid.
Q:What about packaging and transshipment?
A:
It depends on capacity and equipment selection. For example, the line with 3 ton/h input capacity, there will be 15x40'HQ containers from China, and 1x40'HQ container from Taiwan. The crusher and crusher blade are made in Taiwan with excellent quality. For some special case, if the client requests the batch type bottle prewashing machine, we will need one flat rack for loading that.
Q:What is the delivery of the line?
A:
3~4 months after receipt of the down payment and L/C.
Q: How far is your factory from Shanghai?
A: It takes 1~1.5 hours from Shanghai airport to Boretech according to traffic situation.
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