Bottle pre-washing machine
Bottle pre-washing machine is aimed to remove the external impurities before crushing as much as possible.It plays an important role in PET recycling process and is the basis of ensuring the final PET flakes quality and reducing the production cost Especially during crushing process, it can avoid the unnecessary wear of knives by excessive hard solid waste.
BoReTech supplys two types of PET bottle pre-washing machines,one is continuous bottle pre-washing machine,the other one is batch pre-washing machine.The biggest feature of continuous bottle pre-washer is the automated water circulation system,continuous feeding and washing, then uses the high-temperature chemical water to remove the labels, dirt,sands, glues,rubbers,metal and other impurities on the bottles'surfaces.Separating rate will more than 90%.The supporting chemical water filtration system can attain the chemic water reuse,and prolong the service life of the chermical water and save the washing costs.Intermittent washing ensures,that there is sufficient soak time for the bottles in the chemical water.,it will be applied to the recycling of oil bottles well.
| Parameters |
| Model&Unit |
Capacity |
Power |
Dimensions |
Steam Consumption
Rate |
Water Circulation
Rate |
| (kg/h) |
(kW) |
(mm) |
(kg/h) |
(t/h) |
| XD25X60 |
1500 |
45 |
11666×2956×5729 |
300 |
15 |
| XDL1800 |
3000 |
7.5×2 |
11250×2274×2740 |
500 |
20 |
| XDL2100 |
4500 |
15×2 |
14932×2920×3060 |
500 |
23 |
| XDL2400 |
6000 |
15×2 |
15776×3200×3222 |
600 |
25 |
*Water consumption rate is 100% reused water
Standard Process Flowchart for Your Reference (Process as per layout based on customer's factory and rPET flakes applications demand)
De-baling------Metal Separation------ Label Scrapping------- Label Separation-------- Presorting------
Bottle Pre-washing ------Automatic Sorting/Manual Sorting -----Wet Grinding-------Drying-------Hot Flotation-------Friction-------Continuous Rinsing-----Drying--------Dust Removal------Packing
Bottle Pre-washing Section:
The primary features of this process are the automated water circulation system, continuous feeding and washing. This system uses special designed inner structure to cause friction for PET bottles inside the machine to remove most of adhesive labels, and uses the high-temperature chemical water to remove dirt, sands, glues, rubbers, metal and other impurities on the surface of bottles.
BoReTech Brief
BoReTech is a resource environmental enterprise which integrates manufacturing,engineering and equipment supply. BoReTech is devoted to develop large input capacity of smart PET bottle recycling system with full automation and intelligence. Meanwhile, BoReTech as resources and technology integrator of recycled polyester industrial chain supply turnkey service of PET bottle washing line,bottle-to-fiber and bottle-to-bottle engineering.
BoReTech is the only PET bottle washing line for food-grade B-To-B project in Asia,and more than 170 PET bottle washing lines are running all over the world.
1,pre-sale support:
Normally we suggest you paint our standard color , but we can supply customization paint service by paid.
2,after-sale service:
Warranty:1 year for machinery,6 months for electrical.
For mechanical parts, our guarantee duration is 12 months. If the part is broken within this period, we will send the spare parts immediately to the client for repairing.
3,technical support:
Normally, we send our engineer(s) to supervise the installation and commissioning. The buyer need to prepare the operation staff to implement it. BORETECH is able to send mechanical engineer, electrical engineer and operation engineer. The operation engineer is to help the buyer's labors to know how to operate the washing line and get the best efficiency.
BoReTech is one of the major supplier of PET bottle recycling system in Asia . We uses the around 30 years of fiber making and bottle recycling experiences to manufacture PET Bottle recycling machine and configure Pelletizing line, Polyester Staple Fiber line, POY line and Bottle to Bottle Line. At present, we have supplied about 170 sets plant for more than 30 countries. Our customers in the US, Japan, EU manufacture food grade rPET resin for such well-known brand owner's such as Coca Cola, Niagara Bottling, Nestle, etc.
Boretech can help our customers to make right configuration of the machinery, and find the right position in the industries. The most important value is that we can help our customers to minimize the learning cost and to avoid making any mistake during investment.
FAQ
Q:How do you assistant to install the machine on worksite?
A:
Normally, we send our engineer(s) to supervise the installation and commissioning. The buyer need to prepare the operation staff to implement it. BORETECH is able to send mechanical engineer, electrical engineer and operation engineer. The operation engineer is to help the buyer's labors to know how to operate the washing line and get the best efficiency.
Q:What do you guarantee on China local brand for bearing and gearbox?
A:
For mechanical parts, our guarantee duration is 12 months. If the part is broken within this period, we will send the spare parts immediately to the client for repairing.
Q:Can I use machine with different color?
A:
Normally we suggest you paint our standard color , but we can supply customization paint service by paid.
Q:What about packaging and transshipment?
A:
It depends on capacity and equipment selection. For example, the line with 3 ton/h input capacity, there will be 15x40'HQ containers from China, and 1x40'HQ container from Taiwan. The crusher and crusher blade are made in Taiwan with excellent quality. For some special case, if the client requests the batch type bottle prewashing machine, we will need one flat rack for loading that.
Q:What is the delivery of the line?
A:
3~4 months after receipt of the down payment and L/C.
Q: How far is your factory from Shanghai?
A: It takes 1~1.5 hours from Shanghai airport to Boretech according to traffic situation.
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