B to B grade PET bottle recycling line, PET bottle washing system
The process is used to recycle big capacity and stable quality raw material, especially for PSF manufacturer and recycled POY manufacturer with big capacity. The process flowchart as below:
Debaling- Dry Trommel -Metal Separation-Label Separation -Bottle Pre-washing- -Automatic Sorting-Manual Sorting-Wet Grinding-Hot Flotation- Friction-Continuous Rinsing-Drying-Dust Removal - Metal Separation- Automatic Flakes Sorting- Packing
Specification:
PET Flakes Quality Standard Reference Table
| Moisture(%) |
<0.7 |
Label (ppm) |
<15 |
| PVC (ppm) |
<10 |
Inorganic Compounds (ppm) |
<10 |
| Glue (ppm) |
<10 |
PH |
7.5±0.5 |
| PP/PE (ppm) |
<15 |
Total Impurity (ppm) |
<100 |
| Metal (ppm) |
<10 |
Flakes Size (mm) |
≤12mm |
Estimated Plant Parameters
| Capacity (kg/h) |
Installation Power (kw) |
Required Area (m²) |
Manpower |
Steam Consumption (kg/h) (kg/h) |
Compressed air (m²/min) |
Water consumption(m³/h) |
| 500 |
300 |
600 |
4 |
280 |
1.5 |
0.75 |
| 1500 |
600 |
800 |
5 |
700 |
3.5 |
2.25 |
| 3000 |
900 |
1200 |
7 |
1300 |
6.5 |
4.5 |
| 6000 |
1000 |
2000 |
11 |
2300 |
12 |
9 |
Production Consumption Table
| No. |
Item |
Average Energy Consumption per ton Flakes |
| TL-6000 |
TL-3000 |
TL-1500 |
T-500 |
| 1 |
Electricity consumption
(KWH) |
150 |
160 |
170 |
180 |
| 2 |
Steam (kg) |
450 |
500 |
550 |
650 |
| 3 |
Washing Detergent (kg) |
12 |
12 |
12 |
14 |
| 4 |
Water consumption
(ton) |
1.5 |
1.5 |
1.5 |
1.5 |
* The above parameters are calculated based on the standard configuration; bottle bales types, quality and factory management level will affect the final actual consumption
* Water consumption parameters are calculated based on using wastewater reuse system
| No. |
Description |
AA level (ppm) |
A level (ppm) |
| 1 |
PVC content |
<=25 |
<=100 |
| 2 |
PP/PE/colored flake/metal and other impurity content |
<=75 |
<=100 |
| 3 |
Total impurity |
<=100 |
<=200 |
1,pre-sale support:
Normally we suggest you paint our standard color , but we can supply customization paint service by paid.
2,after-sale service:
Warranty:1 year for machinery,6 months for electrical.
For mechanical parts, our guarantee duration is 12 months. If the part is broken within this period, we will send the spare parts immediately to the client for repairing.
3,technical support:
Normally, we send our engineer(s) to supervise the installation and commissioning. The buyer need to prepare the operation staff to implement it. BORETECH is able to send mechanical engineer, electrical engineer and operation engineer. The operation engineer is to help the buyer's labors to know how to operate the washing line and get the best efficiency.
Boretech is one of the major supplier of PET bottle recycling system in Asia . We uses the around 30 years of fiber making and bottle recycling experiences to manufacture PET Bottle recycling machine and configure Pelletizing line, Polyester Staple Fiber line, POY line and Bottle to Bottle Line. At present, we have supplied about 170 sets plant for more than 30 countries.Our customers in the US, Japan, EU manufacture food grade rPET resin for such well-known brand owner's such as Coca Cola, Niagara Bottling, Nestle, etc.
Boretech can help our customers to make right configuration of the machinery, and find the right position in the industries. The most important value is that we can help our customers to minimize the learning cost and to avoid making any mistake during investment.
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