Polyester Staple Fiber Production Line
In this era that tremendous development of PSF technology, recycled PSF production technology has gradually become a general technology.
Industry competition became the competition of factory management, sales, and especially raw material purchase; Using high quality recycled material to reduce production loss, improve product quality, produce virgin-simulated PSF for increasing added value were key points to be in the lead.
Boretech's PET bottle washing process resolved those problems for hundreds of PSF manufacturers domestically and abroad by extending the service life of filters and components. Boretech plays an important role for loss reduction and high quality PSF production.
General Introduction:
PET bales-->Debaling-->Metal Detecting-->Label Separation-->Bottle Prewashing-->Automatic/Manual Sorting-->Wet Grinding-->Hot Flotation-->Friction-->Continuous Rinsing-->Drying-->Dust Removal-->Packing-->PET Flakes
| PET Flake Quality Reference Table |
| No. |
Description |
AA level(ppm) |
A level(ppm) |
| 1 |
PVC content |
≤ 25 |
≤ 100 |
| 2 |
PP/PE/colored flake/metal and other impurity content |
≤ 75 |
≤ 100 |
| 3 |
Total impurity |
≤ 100 |
≤ 200 |
Unit: ppm. Factory management will affect the content of PVC.
Under normal circumstances, at least 80% of flakes will achieve the PVC content less than 25 ppm
| Estimated Plant Parameters |
| Capacity(kg/h) |
Power Installed(kw) |
Required Area(m 2 ) |
Manpower |
Steam Volume(kcal) |
Compressed Air(m 2 /min) |
Water Supply(m 3 /h |
| 1500 |
400 |
700 |
10* |
60000 |
0.5 |
3 |
| 3000 |
700 |
900 |
15* |
80000 |
0.7 |
4.5 |
Those marked with " *" shall be determined by raw material composition, using automatical sorting devices or not, and labor efficiency.
| Production Consumption |
| No. |
Items |
Average Consumption per ton flakes |
| TL-3000 |
TL-1500 |
| 1 |
Electricity |
80 kwh |
100 kwh |
| 2 |
Steam |
400 kg |
500 kg |
| 3 |
Washing Detergent |
7 kg |
8 kg |
| 4 |
Water |
1.5 T |
2 T |
1,pre-sale support:
Normally we suggest you paint our standard color , but we can supply customization paint service by paid.
2,after-sale service:
Warranty:1 year for machinery,6 months for electrical.
For mechanical parts, our guarantee duration is 12 months. If the part is broken within this period, we will send the spare parts immediately to the client for repairing.
3,technical support:
Normally, we send our engineer(s) to supervise the installation and commissioning. The buyer need to prepare the operation staff to implement it. BORETECH is able to send mechanical engineer, electrical engineer and operation engineer. The operation engineer is to help the buyer's labors to know how to operate the washing line and get the best efficiency.
Boretech is one of the major supplier of PET bottle recycling system in Asia . We uses the around 30 years of fiber making and bottle recycling experiences to manufacture PET Bottle recycling machine and configure Pelletizing line, Polyester Staple Fiber line, POY line and Bottle to Bottle Line. At present, we have supplied about 170 sets plant for more than 30 countries.Our customers in the US, Japan, EU manufacture food grade rPET resin for such well-known brand owner's such as Coca Cola, Niagara Bottling, Nestle, etc.
Boretech can help our customers to make right configuration of the machinery, and find the right position in the industries. The most important value is that we can help our customers to minimize the learning cost and to avoid making any mistake during investment.
Audited Supplier 
){kind=link}