6000 kg/h PET Bottle Recycling Line/PET Bottle Washing Machine
Key Words: 6000 kg/h plastic flake produce line, 6000 kg/h plastic flake producing line, 6000 kg/h PET flake produce line
Description:
The process is used to recycle big capacity and stable quality raw material, especially for food grade B2B project manufacturer and recycled POY manufacturer with big capacity.
The Process Flowchart:
Debaling- Dry Trommel -Metal Separation-Label Separation -Bottle Pre-washing- -Automatic Sorting-Manual Sorting-Wet Grinding-Hot Flotation- Friction-Continuous Rinsing-Drying-Dust Removal - Metal Separation- Automatic Flakes Sorting- Packing
Specification:
Power: ~1000 KW
Capacity: 6000kgs/hour Input
Area Requirement: 2000m
2
| Description |
Characteristic |
| PET Containers |
One-way bottles |
| Colors Fraction |
PET bottles should be pre-sorted by color. If the percentage of color bottles is higher than 30%, we suggest customer to install the automatic color bottle sorting machine to achieve efficiency. |
| Base Cups |
Included, if any, and should be PP or PE plastic. |
Labels
(shrunk or glued) |
The production line is designed for removing label mechanically. All type of labels will be removed by mechanical action. It includes paper, BOPP, PET, PVC, etc. |
| Caps |
PP, HDPE |
| Caps seals |
EVA, PP ( floatable material )
PVC or rubber seals are not separable. |
| Glue |
Hot melt, water borne. |
Contamination
|
Mixed with the bottles could be present contaminations coming from the collection and storage of the postconsumer bottles or made by consumer. These contaminations include mud, sand, soil, glass, organics, paper, residual liquid, etc.
Total contamination content should not exceed 10%. |
| Total Non-PET Containers |
Non-PET containers max 2% of which |
| PVC Container |
0.5 -1% max |
| Polyolefins Container |
3 % max. It will only affect the output volume but not quality of end product. |
| Wrong PET Colors and Opaque |
1-2% max |
| Glass and Ceramic (metals excluded) |
0.5 -1% max |
| Magnetic Metals |
0.5 - 1% max |
| Aluminum and Non Magnetic Metals |
0.5 - 1% max
All kind of metal will be separated before crushing |
PET Flakes Quality Standard Reference Table
| Moisture(%) |
<0.7 |
Label (ppm) |
<15 |
| PVC (ppm) |
<10 |
Inorganic Compounds (ppm) |
<10 |
| Glue (ppm) |
<10 |
PH |
7.5±0.5 |
| PP/PE (ppm) |
<15 |
Total Impurity (ppm) |
<100 |
| Metal(ppm) |
<10 |
Flakes Size (mm) |
≤12 |
Estimated Plant Parameters
Capacity (kg/h)
|
Installation Power (kw) |
Required Area (m²) |
Manpower |
Steam Consumption (kg/h) |
Compressed Air (m²/min) |
Water Consumption(m³/h) |
| 500 |
300 |
600 |
4 |
280 |
1.5 |
0.75 |
| 1500 |
600 |
800 |
5 |
700 |
3.5 |
2.25 |
| 3000 |
900 |
1200 |
7 |
1300 |
6.5 |
4.5 |
| 6000 |
1000 |
2000 |
11 |
2300 |
12 |
9 |
Production Consumption Table
| NO. |
Item |
Average Energy Consumption per ton Flakes |
| TL-6000 |
TL-3000 |
TL-1500 |
T-500 |
| 1 |
Electricity consumption
(KWH) |
150 |
160 |
170 |
180 |
| 2 |
Steam (kg) |
450 |
500 |
550 |
650 |
| 3 |
Washing Detergent (kg) |
12 |
12 |
12 |
14 |
| 4 |
consumption
(ton) |
1.5 |
1.5 |
1.5 |
1.5 |
* The above parameters are calculated based on the standard configuration; bottle bales types, quality and factory management level will affect the final actual consumption
* Water consumption parameters are calculated based on using wastewater reuse system
BoReTech Brief
BoReTech is a resource environmental enterprise which integrates manufacturing,engineering and equipment supply. BoReTech is devoted to develop large input capacity of smart PET bottle recycling system with full automation and intelligence. Meanwhile, BoReTech as resources and technology integrator of recycled polyester industrial chain supply turnkey service of PET bottle washing line,bottle-to-fiber and bottle-to-bottle engineering.
BoReTech is the only PET bottle washing line for food-grade B-To-B project in Asia,and more than 170 PET bottle washing lines are running all over the world.
1,pre-sale support:
Normally we suggest you paint our standard color , but we can supply customization paint service by paid.
2,after-sale service:
Warranty:1 year for machinery,6 months for electrical.
For mechanical parts, our guarantee duration is 12 months. If the part is broken within this period, we will send the spare parts immediately to the client for repairing.
3,technical support:
Normally, we send our engineer(s) to supervise the installation and commissioning. The buyer need to prepare the operation staff to implement it. BORETECH is able to send mechanical engineer, electrical engineer and operation engineer. The operation engineer is to help the buyer's labors to know how to operate the washing line and get the best efficiency.
BoReTech is one of the major supplier of PET bottle recycling system in Asia . We uses the around 30 years of fiber making and bottle recycling experiences to manufacture PET Bottle recycling machine and configure Pelletizing line, Polyester Staple Fiber line, POY line and Bottle to Bottle Line. At present, we have supplied about 170 sets plant for more than 30 countries. Our customers in the US, Japan, EU manufacture food grade rPET resin for such well-known brand owner's such as Coca Cola, Niagara Bottling, Nestle, etc.
Boretech can help our customers to make right configuration of the machinery, and find the right position in the industries. The most important value is that we can help our customers to minimize the learning cost and to avoid making any mistake during investment.
FAQ
Q:How do you assistant to install the machine on worksite?
A:
Normally, we send our engineer(s) to supervise the installation and commissioning. The buyer need to prepare the operation staff to implement it. BORETECH is able to send mechanical engineer, electrical engineer and operation engineer. The operation engineer is to help the buyer's labors to know how to operate the washing line and get the best efficiency.
Q:What do you guarantee on China local brand for bearing and gearbox?
A:
For mechanical parts, our guarantee duration is 12 months. If the part is broken within this period, we will send the spare parts immediately to the client for repairing.
Q:Can I use machine with different color?
A:
Normally we suggest you paint our standard color , but we can supply customization paint service by paid.
Q:What about packaging and transshipment?
A:
It depends on capacity and equipment selection. For example, the line with 3 ton/h input capacity, there will be 15x40'HQ containers from China, and 1x40'HQ container from Taiwan. The crusher and crusher blade are made in Taiwan with excellent quality. For some special case, if the client requests the batch type bottle prewashing machine, we will need one flat rack for loading that.
Q:What is the delivery of the line?
A:
3~4 months after receipt of the down payment and L/C.
Q: How far is your factory from Shanghai?
A: It takes 1~1.5 hours from Shanghai airport to Boretech according to traffic situation.
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